How to Repair Exercise Bike

Exercise Bike, a must-grab tool for fitness lovers! Owning an activity tool like the treadmill or elliptical bike is presumably a standout among the most stunning, adaptable, and functional things you will ever claim. But, When you face exercise bike problems, and it needs to repair a little, you may need to go to the repair shop to fix your recumbent bike, treadmill, or elliptical trainer.

And it is a hassle in our busy daily schedule. If you know what is wrong with your bike and how to repair an exercise bike, it will be easy to fix it at home. Take a read.

This short guide on exercise gear tells how to practice hardware functions, what can turn out badly, how to recognize an activity hardware issue, and what parts and devices you should settle it. It then gives directions for how to expel a flywheel case from a stationary bicycle, how to conform to a stationary bike belt, how to fix a treadmill belt, and how to focus a treadmill belt.

The most widely recognized issue is the absence of upkeep, greasing up moving parts, and keeping batteries new. All things being equal, practice gear every so often stops. What to do? Get rid of calories while fixing it! If your old belt is not working properly, you should buy a new one and set it as instructed.

How Does Exercise Equipment Work and How to Fix it?

The stationary bicycle and the controlled treadmill stay prominent home exercise machines. A bicycle is a belt-flywheel machine that recreates riding a standard bike. A treadmill is an engine-driven machine that recreates going out for a stroll or a run. Moreover, many individuals have free weights and weight machines like Schwinn 430 elliptical in their activity rooms, yet most don’t break or need much upkeep.

What Can Go Wrong with Exercise Equipment?

Treadmills utilize electronic circuit sheets to control electric engines. There is little you can do on a circuit board aside from supplanting any breakers and ensuring the board is connected. Even there is a more complex circuit on expensive machine-like Sole E35.

The stationary bicycle utilizes a flywheel driven by a chain and belt that are fueled by accelerating the bike. So, the chain or belt can dampen or tumble off, halting the flywheel.

Treadmills depend on an internal engine to move the running belt situated over a running stage. The driver can wear out or, more probable, the belt can break or require conformity. What’s more, controls can fall flat.

Quick Tip

As essential support, wipe down your activity gear with an excellent dry cloth after each utilization to shield sweat from consuming metal parts. Once at regular intervals, clean surfaces with gentle family unit cleaner and water. Like you clean your bike lock on your bicycle.

How Might I Identify an Exercise Equipment Problem?

With some simple routine support, there’s little to turn out badly with a stationary bike or a treadmill. A treadmill belt may once in a while require change; the belt tensioner if it gives around 1/2 inch when you attempt to lift it off the flywheel with a screwdriver. On the off chance that the belt strain handle does not work anymore, check the belt modification catch. On the off chance that a bike chain is too free, supplant it as you would the chain on a consistent bike. Belt and chain conformities may require expulsion of the flywheel case.

Some electronic screens are controlled by inward batteries situated close to the controls. Check and supplant them at regular intervals relying upon utilization.

What Do I Need for Exercise Equipment Repair?

You can discover numerous new parts for training hardware through the maker or secondary selling provider. Fundamental latches (screws, fasteners) and oils are accessible at tool shops. Here are the devices you may require:

  • A Screwdrivers
  • A Torques
  • A Multi Meter

Step by Step – Repairing Your Exercise Equipment 

Common Problem of the Exercise Bikes

The exercise bike can be in trouble with three kinds of problems. The selected problems are electronics problems, maintenance problems, and mechanical failure. The exercise bike is a great home workout equipment until getting any problem. The maximum problems of the exercise bike are squeaking, slipping off the belt, error codes, and resistance refit problems. Now I am explaining gradually about the bike refit and the maintenance rules of the exercise bikes problem below.

1. Error Codes

You can notice a few error codes of the stationary bike like E1, E6. A manual machine like a bike roller or treadmill doesn’t have this kind of problem. But, if you own an exercise machine with an electric console, you may face this kind of problem.  If there is a problem with that electric console, the bike might fail to start. The error code can be different from the regular problem of the bike. What types of error codes in your machine facing?

You have to note it down first. Can you know more about problems by the error code? And to solve the problem you have to follow the code on the manufacture’s manual guide. You should get one with your pack, or you can download it online too. On the manual book, you will find the solution along with the error code. If you cannot find the solution, you may need to contact a professional to solve it. You can call exercise bike experts by clicking the button below.

2. Slipping Off Belt

 Slipping off the exercise belt is a very general problem. The pressure that you put on the bike, most of the pressure sop on the belt. Suppose the belt slips away again and again like a manual roller. You should have to replace the belt. Here are some steps below.

Step 1: Power Off and Unplug

Before fixing the bike, you have to unplug it. Don’t need to use any type of power materials for opening the bike. You have to think first before fixing it if the machine has a warranty. Otherwise, you should lose the benefit of the warranty facility.

Step 2: Remove the Pedals

By using the crank limb or an Allen pull, or a Phillips screwdriver, you can dispel both pedals. You should remember that the right pedal will open clockwise. And the opposite pedal will open over anti-clockwise. Without defecting thread, you have to remove that pedals with care. The crank limb could help for these.

Step 3: Remove Side panel

Removing pedals, you have to dispel the cross protector without pull-out the involved screws. To expose the belt and flywheel and remove the side and top protector, you can use a plane head tool.

Step 4: Losen the Belt Tension

You have to drop the belt’s tension. The Eddie Mech sloth bracket is quite hard for the exercise bike. And you will get a large alteration nut and sloth bolt on both of the lower and outer sides of that bracket. Adjusting those two nuts, you can tight or lose the tensions.

Step 5: Remove Eddy Mechanism or Relevent Part

By following those four steps, you can more tighten the belt. And you have to remove the Eddy Mechanism into the machine to change the belt. By doing this, you have to relieve the tension of the cable. You must know the cable is always connected with a motor.

Step 6: Replace The Belt if needed.

After releasing the tension cable, you have to remove an Eddie Mech part from the main body of the bike. So you can remove it easily. Also, you can install the new belt. After that, you can plug in the cable in the same place. If you are a learner, you should have to face some problems with this belt. But now you know about the trouble and also the solution. So it should not be an idler for you anymore.

3. More Belt or Chain Related Problems

Expel a Flywheel Case from a Stationary Bicycle (to supplant a belt or chain):
  • Find and dismiss the side and base screws from the case.
  • Utilize an attachment torque to release and expel all bolts holding the wrench and pedal to the bicycle.
  • Remove the pedal, wrench, and case side.
Change a Stationary Bicycle’s Belt:
  • Set the flywheel pressure handle to its most minimal setting.
  • Unfasten the belt modification fastener and get rid of the strap.
  • Re-snare the catch when legitimate strain is accomplished.
Fix a Treadmill Belt:
  • Unplug the treadmill.
  • Turn the back-situating bolt(s) one-quarter turn clockwise.
  • Check treadmill belt strain; rehash as required.
Focus a Treadmill Belt:
  • Set the controls to run the treadmill at around 2 MPH.
  • Distinguish the change dash as an afterthought where the belt is free and turn it clockwise for a one-quarter turn.
  • Watch the treadmill belt for around 60 seconds and straighten out it if necessary.

4. Squeaking

The common things for the stationary bike are rattling or hitting noise issues. The solution to the exercise bike trouble is regularly maintaining to the maximum time. When the belt, or pedal, or wheels, or motor becomes jam by the rust, then the sound turns into squeaking.

Suppose you want to remove the squeaking sound from your standing bike. First of all, you have to find the noise where it births. The sound comes from the jam pedals or belt, most probably. For ensuring a smooth programmer, you have to strip away the bike. And you also have to clean and polish that place. You have to make a weekly or fortnightly routine. By maintaining the routine, you can get away from this problem. 

Magnetic Resistance Exercise Bike Problems

The mechanism of the magnetic strength is situated in the center of the standing bike. It is used to build the resistance of the bike. It is created with a pedaling action, electric circuit, gearbox, and a flywheel. Electric support works on monitoring resistance power and speed. 

You need to exchange the console; otherwise, repair the present one if it’s not working properly. And it should be best if you repair it by any professional. If the gearbox and the flywheel fail, after that, you can refit it very easily. Now follow the steps below.

Step 1: Power Off & Unplug

Before fixing the bike, you have to unplug it. Don’t need to use any type of power materials for opening the bike. You have to think first before fixing it if the machine has a warranty. Otherwise, you should lose the benefit of the warranty.

Step 2: Remove the Pedals

By using the crank limb or an Allen pull, or a Phillips screwdriver, you can dispel both pedals. You should remember that the right pedal will open clockwise. The left pedal will open over anti-clockwise. Without defecting thread, you have to remove that pedals with care. The crank limb could help for these.

Step 3: Remove Side Panels

Removing pedals, you have to dispel the cross protector without pull-out the involved screws. To expose the belt and flywheel and remove the side and top protector, you can use a plane head tool.

Step 4: Check Gearbox & Wheels

The gearbox and the wheel can be identified very easily. The tension of cable is linked with them. The gearbox of the motor seems like this. A magnetic and upright bike both can have that problem. So before starting work, you have to search for it on the internet.

After that, it is so easy to check that the magnetic strength is running well or not. For changing the tension of the cable, the magnetic slab will go deep or more come outside. If it is not occurring, then you have to alter the wheel or gearbox.  For requiring it, you can make a connection with the service provider. The motor gearbox price should be between 15 dollars to 30 dollars.

Here is a quick video tutorial from Fitness Equipment Help on How to tighten the driver belt at home. Check it out!

Additional Problems:

Exercise Bike Tension Control Not Working

When you notice exercise bike resistance not working, it may be caused for batteries. On the off chance that your bicycle has magnetic resistance and you changed the batteries, this should make your strain work legitimately. Since it didn’t, I trust that there are magnets someplace on your bicycle that are destroying. Or on the other hand, it could be a PC part. Your manual should advise what part you have to arrange and supplant. I trust this data has been useful.

Likewise, ensure the batteries that you put in your bicycle are extremely new ones. In some cases, you can buy new batteries at a store, and they are quite minimal powerless. I had this issue with an Elliptical Trainer, and I went and got different batteries, and this settled the issue.

Exercise Bike Maintenance Tips

You can remove the maximum problem of the bike by applying a constant protection method. You should start regularly on the following points. It’s all about a standard bike protection procedure.  

  • Clean the exercise item with a pappy cloth (without using any liquids).
  • Test the straps and the pedals.
  • Observe the validity of all the sensors.
  • Check out the squeaking or grinding noise.
  • Set the belt pressure regularly.
  • Polish the motor, flywheel, and pedals.
    Fresh any kind of oil or dust.

Final Verdict

Now you are in the know about how to fix an exercise bike or bike-related hardware issues. The problems can be fixed, and you can do them yourself just with a little practice. If you still aren’t sure what you are doing, then check online for some videos which will take you through the process step by step. If all else fails, then pay a professional to get the job done.

Saying that most exercise bikes come with lengthy guarantees, so you don’t have to worry about doing these fixes yourself. Either way- have fun on your exercise bike and lead a healthy lifestyle with this nifty piece of equipment!

49 thoughts on “How to Repair Exercise Bike (Troubleshooting | Service)”

  1. Treads of my weslo exercise bikes crank handle are gone.where can I get another left side crank. Also how to replace it tie how to remove the old one, Model NoWLEX61110.3

    1. Hello Malik,
      Please check your email. We sent a Manual for Model No WLEX61110.3. You need to check option 12 for the solution. And, click here to buy weslo exercise bikes crank handle.

      Thanks and Regards

  2. the problem with my matriz stacionary bike,is i put on a program,it dosent finish,,i did change the batery,and still the same,wath i shoul do,this is de model,hure-3-x-c serial n/ep60312010041
    thank for anyone tha can help me

    1. Hello Pedro,
      Sorry to know you face problem using your Matrix U3xe Upright Cycle. If you have problem with your control panel you should contact Matrix Fitness Support Team quickly. The can resolve your problem.
      Here is the email address: [email protected] or you can call: Mary Dixon (+1 248 215 6859) from sales team.
      Hope they will help you to resolve your problem.

  3. Good morning,
    I have had a new exercise bike Amelia the tension does not work.
    Can you tell me should the main post be connected?
    Ie the main post leading up to the control?
    Regards ,Phil

    1. Hello Phill,

      It will be better if you mention the product name and model number. By the way, you can follow our easy four-step fixing. Please take a look into our “Magnetic Resistance Exercise Bike Problems” section and follow the mentioned four-step. Hope it will help you to resolve problems.


  4. I have a Gold’s Gym 400 ri stationary bike. I went to hook up the bluetooth and decided not too. The bike worked fine up to that point. Now I have nothing – the screen doesn’t work and they want 200.00 to see what is wrong with it. CRAZY I swear IFIT did something when I said no.

  5. The electrical plug in post on the front of my Schwinn excersize bike is damaged. Where can I get a replacement post?

  6. Bought the proform with the IFit. The trainer led work outs are on the complete opposites on the resistance than the bike. It’s like the signals are crossed. Any thoughts what could be off?

  7. I just assembled a Schwin model 270 . It works fine except the the instrument light does not go ou automatically after use. Please advise what I need to do.

  8. Can you please help with instructions on how to replace the flywheel on a Spirit XBU55 upright exercise bike? I already replaced the gear motor and the cable that connects the gear motor and the flywheel. Still, the resistance does not go up (I see the gear motor move and the other end that connects to the flywheel move up/down).

  9. Can you please help I have a reebok REV-11201(AP-1050-2) the power adaptaor is broken and reebok web site says they are out of stock also the control panel is loose i think a bolt is missing – do you know of a service centre or alternative source ( West Midlands area please)

  10. Anthony van den Bosch

    Hi I have a BTM spin bike but the pedals keep slipping at higher resistance . I’m guessing it’s a belt problem or the alignment of the flywheel . Can you help .

  11. Hi on moving my Gold Roger Black Exercise bike it is showing e1. The pedals can turn but only at a constant resistance. All readings advance ok e.g. time, calories etc. Cannot set up programs. What’s wrong?

    1. Hello David,

      Maybe something like rust or dirt jam the lever, you can use WD40 to clean it. And, it would be better if you check the manual guide. Or, you can reply the model number so that we can check and let you know the solution.

  12. I have an old Bladez SXPro exercise bike and the rear axel has broken (the crank sheared off right at the axel). I know that the parts are no longer available but do you have any hints as to how to remove the broken axel in case there is another part that may fit?

  13. Alan Beaumont-Guy

    Hello, I have a Horizon Focus 308 exercise bike purchased in March 2008 and after many years good service the drive belt seems to have either broken or slipped off resulting in zero tension. It had been showing signs of slipping for a few years now so now my bike cannot be used. If I could access a manual I would try the repair myself as I can access the spare part here in the UK. The ‘how to’ videos on YouTube are not comprehensive enough for me so any advice would be welcome.

  14. Hey,

    I’ve got a folding exercise bike.
    The flywheel started scraping against the magnetic resistance and has now completely stopped turning.

    It appears as though the flywheel is out of alignment and is sat at an angle instead of completely vertical.

    Is there anyway of fixing this?

  15. hello, I just changed the magnetic resistance part with no issues but now when we pick a workout and says start peddling and we do, nothing happens, it gets stuck there. I can see a sensor next to the peddle wheel, but even after adjusting it in and out, it still says start peddling. Thanks for your help

  16. I have a pro-form 230U Model 831.21813.2. The batteries died and when I put new ones in it started making this clanging noise and I can hardly pedal it. Do you now what I can do to fix this? Thank you .Mary Lou

  17. Do you know where to buy a tension belt bearing for a Schwinn 170 upright exercise bike. Im having trouble finding any parts for it. Bikes only a little over a year old but bearings are making noise only when being pedaled.

  18. I have a JFGUOYA?? Exercise Bike Arm and Leg Exerciser, neither of the tensions are working correctly (they tighten slightly but loosen to nothing after only a little use and both top and bottom get hot after about 10-15 minutes of use. Can I somehow take the pedal pieces apart and repair? or do I need to replace them?

    1. Hello Dekidia,

      Sorry to know about your problem. We think it will be better to replace the pedals. The pedals are attached to the lower stand. So, you need to replace the lower stand along with the pedals. And, you can buy a new one at that price! You can check the current price of a new Pedal Exerciser by clicking here.

      Wish you good luck!
      Stay Safe!

  19. We have 2 Exercycle (brand) machines. One is a Model 129, and other is a newer one. Gearbox is leaking, and hope you might advise what type of oil should be used.
    Thank you,

  20. Jackie Siekert

    Hi, we have a very nice NordicTrack® – GX 4.7 recumbent bike that my husband uses daily.
    Now the wheel has LOCKED up, which is a subject I can’t find anywhere online. People say their wheel is slipping, never locked. I unplugged and replugged, and then pedaled backwards, which unlocks it for a little while. I truly HATE to send it to the landfill, I would much rather have it fixed.
    Any suggestion would be very appreciated.

    1. Hello Jackie,

      You need to open and clean the pedal unit. Instructions are given on DX 4.7’s manual book. Or, you can call a nearby exercise bike repair service. Hopefully, it will help!
      Stay Safe!

  21. Well, it doesn’t tell how to do that in my owner’s manual. Shows how to assemble the bike, but it looks like the pedal unit was already together. My hesitation in calling someone is that we’ve done that for various appliances, paid a huge amount and they didn’t get fixed. I do hate to throw things like this in the landfill.

  22. Hello. I have a Schwinn SR23 recumbent exercise bike that I absolutely love and recently the pedals are slipping. Originally the slipping only occurred one or two rotations during higher resistance but now the slipping occurs repeatedly with resistance. I purchased a new belt with the intention of replacing it if the original was worn. After examining the belt it was in excellent shape (no visible wear) and the tension was good. Upon further research it was suggested that the problem was the clutch bearing. I would appreciate your opinion on my problem and any suggestions you may have on my next steps. I am torn between spending money to have it repaired and buying a new machine (which does not excite me.) Thank you.

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